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Sandwich Panel Production Line

Sandwich Panel Roll Forming Machine, EPS Sandwich Panel Line, Mineral Wool Sandwich Panel line, Sandwich Panel Roll Forming Line

 Sandwich Panel Production Line

Sandwich panel production line is especially designed for producing insulation composite board. With stepless speed regulation system, it is able to produce corrugated composite panel efficiently at one time. Sandwich panel roll forming machine has been an indispensable device in fabricating roof panels and wall panels in plants and warehouses, among other buildings.

  • Insulation board roll forming line

  • Sandwich board roll forming machine

  • Sandwich board roll forming machine

  • Sandwich board roll forming machine

  • Plate shearing system

  • Machine commissioning

  • Machine commissioning

  • Machine commissioning

  1. 1. Steel strips
  2. 2. Roll forming unit
  3. 3. Material feeding part
  4. 4. Forming part for composite panel
  5. 5. Composite panel cutting
  6. 6. Material receiving part
  7. 7. Glue bucket (white/black glue)
  8. 8/9. Control cabinet
  9. 10. Electric box

Features
1. The motor power of the sandwich panel roll forming line is 4kw, and the production speed reaches 6m/min. With the stepless speed regulation system, the efficiency of the roll forming line is optional within 0-6m/min.
2. When producing EPS sandwich panel, the speed is generally controlled at 2-6 m/min. It will be slightly lower for making rock wool board (depends on actual needs)
3. The composite panel production line is equipped with K-9 glue metering pump, featuring low rotating speed and high accuracy. The glue is fed at a rate of 0.1-2.0 kg/min. It is controlled by frequency converter.
4. The thickness of the composite panel the roll forming unit can produce is varied from 50mm to 250mm. By adjusting the upper and lower rack, and the distance between the cutter holder and the material feeding rack, we can get sandwich boards with different thickness and specifications.
5. Total installed capacity: 34KW; total weight (including accessories): 17.5t.
6. Dimension of the panel roll forming machine: 12500 (16000 for rock wool boards) X2200X2800; the roll former for 5 type EPS sandwich panel adopts 23 rubber shafts and 160X80 square tubes with thickness of 6mm; the roll former for 7 type composite rock wool panel employs 45 rubber shafts, and upper and lower independent glue supply. It is equipped with 1.7m rock wool panel conveyor belt, with the diameter of the drive shaft to be 50mm; length of the machine frame is up to 9m; the roll former is welded with 180X80 square tubes which thickness is 8mm.

Requirements for Factories
The factories where our metal deck roll forming machines are applied can be either flat-roof or sloped-roof type. The height of the cornice should be larger than 5m, and the effective width should be at least 45m. The floor of the factory should be flat and concrete. For foundation of the roll forming line, it is required to be designed according to the drawings and finished before the equipment arrives. The power supply is required to be 380V, and the total installed power is 34kw. It is necessary for the factory to be equipped with 0.4-0.6MPa compressed air supply and illumination devices. The roll forming machine shares the same power supply with the auxiliary devices. The fluctuation of voltage should be no more than 10%, or it may lead to an abnormal running of the system.

The stroke is no less than 29m, the load for a lifting process is larger than 5000kg, and the lifting height is no less than 3.9m. For daily production and maintenance, about 6-10 people are needed, with 3-4 operators for some core processes included.

Technical Parameters
Applicable material sandwich panel
Panel width 1000mm/1200mm
Thickness of sandwich panel 20-250mm
Thickness of steel coils 0.3mm-0.8mm
Decoiler with a bearing capacity of 5 tons
Annual capacity 600000m2/year
Wheel material 45#steel
Main motor 32kw
Production speed 0-4m/min
Control system PLC system from Delta
Weight about 17.5t
Dimension 34m*2.5m*2.6m
Power 380V 50Hz 3phase (adjustable upon needs)
Certificates CE/ISO/TUV
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